How are the VW T4 repair sheets made?

The VW T4 repair sheets offered by Blechbude24.de are usually built using modern technologies and methods. The process usually starts with me personally removing the original sheet from a donor vehicle. This original sheet metal serves as a template for the replica.

After the original sheet has been removed, it is thoroughly de-rusted and sandblasted. This process removes all rust and corrosion to obtain a clean and even surface. The original sheet metal is then scanned and measured at deltabus.de with a 3D scanner. This allows to create a precise digital model of the sheet

A prototype can be created with the digital model of the original sheet. This prototype is carefully checked to ensure that it corresponds to the original sheet metal in terms of shape, size and fit.

Once the prototype has been approved, small-series production of the repair sheets can begin at deltabus.de. This process can be carried out in different ways, depending on the type of material used and the requirements. Some of the common methods involve using machine tools such as CNC milling machines or punching machines to precisely shape the repair sheets. Other methods include the use of press moulds and hand processing.

The repair sheets produced in small series are then thoroughly checked to ensure they meet the requirements and have the same quality as the original sheet.

It is important to note that the production of repair sheets is a very precise and technical process, which requires experienced professionals.

Another important factor in the production of repair sheets is the use of high-quality materials. These materials should meet the same quality standards as the original sheet to ensure that the repair sheets have the same service life and durability.

Overall, the production of automotive repair sheets is a complex process that requires a lot of expertise and experience. However, by using modern technologies and methods as well as high-quality materials, it can be ensured that the repair sheets meet the requirements and have a long service life.